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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Inspection and Test33%- Blueprint Reading
  • 1. Symbols and abbreviations
  • 2. Material and finish specifications
  • 3. Drawing types and views
  • 4. Dimensioning and tolerancing (GD&T basics)
- Inspection Planning and Processes
  • 1. Final Inspection
  • 2. First Article Inspection (FAI)
  • 3. In-Process Inspection (IPI)
  • 4. Receiving Inspection
- Nondestructive Testing (NDT)
  • 1. Magnetic particle testing
  • 2. Liquid penetrant testing
  • 3. Visual inspection
- Sampling
  • 1. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 2. Sampling concepts (lot, sample size)
  • 3. OC curves
  • 4. AQL (Acceptable Quality Level)
Metrology26%- Common Measurement Tools
  • 1. Pin gauges, thread gauges, ring gauges
  • 2. Gauge blocks
  • 3. Calipers (dial, digital, vernier)
  • 4. Dial indicators
  • 5. Height gauges
  • 6. Micrometers (outside, inside, depth)
- Special Measurement Equipment
  • 1. Optical comparators (shadow graphs)
  • 2. Surface plates and height standards
  • 3. Coordinate Measuring Machines (CMM)
  • 4. Hardness testers
  • 5. Thread measuring wires
- Calibration
  • 1. Traceability to national standards (NIST)
  • 2. Calibration systems and schedules
  • 3. Out-of-calibration procedures
- Measurement Techniques
  • 1. Thread measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Angular measurement
  • 4. Surface finish measurement
  • 5. Linear and dimensional measurement
Technical Mathematics19%- Basic Shop Math
  • 1. Fractions, decimals, and percentages
  • 2. Arithmetic operations (addition, subtraction, multiplication, division)
  • 3. Order of operations
- Geometry
  • 1. Area, volume, and perimeter calculations
  • 2. Coordinate systems (polar, Cartesian)
  • 3. Properties of circles, angles, and triangles
- Measurement Systems
  • 1. Metric (SI) and Imperial (U.S. Customary) units
  • 2. Unit conversions
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Algebra
  • 1. Transposition of formulas
  • 2. Ratio and proportion
  • 3. Linear equations
Quality Assurance22%- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Nonconforming product control
  • 3. Corrective and Preventive Actions (CAPA)
  • 4. 5 Whys, Fishbone diagrams
- Quality Audits and Documentation
  • 1. Document control
  • 2. Record keeping and traceability
  • 3. Audit types (internal, external, product, process)
- Statistical Process Control (SPC)
  • 1. Variables and attributes data
  • 2. Control charts (X-bar, R, p, c charts)
  • 3. Process capability (Cp, Cpk)
- Quality Basics
  • 1. Customer-supplier relations
  • 2. Cost of quality (prevention, appraisal, failure)
  • 3. Quality management systems (ISO 9001 overview)

ASQ Certified Quality Inspector Sample Questions:

1. Solve for x: 3x + 7 = x + 17
Response:

A) 4
B) 3
C) 2
D) 5


2. What is the tolerance of the combined outlet, static mixer, and feed sections based on the chain dimensioning tolerance method?
Response:

A) None of the above. This combination requires baseline dimensioning because of the presence of a GD & T frame for a datum.
B) +/- 0.040 = sqrt ((0.02)2 + (0.003)2 + (0.02)2)
C) +/- 0.0004
D) +/- 0.043


3. Which of the following regions of the Weibull curve can be described by a time-dependent failure rate function?
Response:

A) Constant failure rate and wear-out
B) Early life and constant failure rate
C) Early life and wear-out
D) None of the above


4. What is the scientific notation for 445.5?
Response:

A) -4.455 x 102
B) 4.455 x 102
C) -4.455 x 10-2
D) 4.455 x 10-2


5. The need for gage blocks increases when precision increases, length of part increases, and which of the following?
Response:

A) the importance of value of part increases and skill of the personnel increases.
B) the importance of value of part increases and skill of the personnel decreases.
C) the importance of value of part decreases and skill of the personnel increases.
D) the importance of value of part decreases and skill of the personnel decreases.


Solutions:

Question # 1
Answer: D
Question # 2
Answer: D
Question # 3
Answer: C
Question # 4
Answer: B
Question # 5
Answer: B

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